We are having adequate storage capacity for R.S. & E.N.A. in the Distillery from where we are transferring alcohol to the Blending vats as per our requirements from time to time.

We have a maturation house for malt and cane spirits which are used in blending and manufacturing of premium products.

We have blending capacity of 5 Lac Litres of Spirit in numerous tanks alongwith bottling Vats of sufficient capacities, so that many brands can be manufactured simultaneously. At any point in time we can bottle 6 different brands simultaneously of any given size.

We have

• 2 High Speed 240 BPM line for 180/ 90 ml bottles, On these lines we are getting approx. 2000 cases of Nips per day/shift.
• 3 Semi Automatic lines of 60 BPM for Quarts, Pints and Nips on which we get around 1500, 900 and 500 cases per day /shift.
• Auto line of 60 BPM for Quarts. On this line we can produce any type & shape of fancy/normal bottles including Pet bottles. On this line we are getting around 2000 cases/day on single shift basis.
• Adequate number of Soaking tanks including Brushing units and Tunnel type Rinsing machine with Air blower.
  
• Adequate number of G.I. crates for keeping the buffer stocks of washed bottles are available which also helps to dry the bottles properly.
  
• Each line has a plate type pharma lab sparkling filter.

• The spirits division has dedicated Primary, Secondary & Tertiary Effluent Treatment Plants to treat the effluent and maintain the desired norms of BOD & COD as required by the U.P. Pollution Control Board.-
  
• Boiler -
  ..............15 TPH Generation , working pressure 21 kg/cm2
  ..............Fuel used -> Rice Husk,Pith & Bio Gas
  
• Turbine -
  ...............Capacity - 1.5 MW
  ...............Make - BTH
  ...............Extraction cum condensing
  ...............Working temp 310o C at 18.5 Kg/cm2
  
  The distillery has an independent Boiler Turbine and DG Set which are used for the production of spirits, and blending and bottling of alcoholic beverages.

Production facilities of Potable Grade Rectified Spirit is 50,000 litres per day and also 15,000 litres per day of fine quality Extra Neutral Alcohol for premium grade alcoholic beverages.

• 2 Nos. tube-wells to meet out the requirement of Distillery as well as Liquor plant. The water quality is very good specially for the liquor. We are getting direct water from Distillery tube-wells in our Liquor section.
• A DM Plant supplied by M/s. ION Exchange of 3 Ton per hour capacity and also having DM water storage capacity of 25,000 litres.
• 2 Nos. Air compressors of displacement capacity of 3.72 M3/minute with Teflon Rings (free from oil) for blending.
• Independent air-conditioned laboratories for R&D, Quality Control and Process control.
• A big Maturation hall in which 5 Nos. of 65,000 litres capacity Maturation Vats are installed and also having 250 Nos. Oak wood casks for maturation of Malt and Grape alcohol.
• Separate godowns in which we can keep various packing materials for about 1 lac cases at a time.
• Electronic Weighing Scale on each Bottling section for weighing the finished cases before sending into the godowns.

• Online & post bottling checks during bottling to ensure that quality of finished goods are within the specified norms.
• Developed sensory panel members to test the quality of RS,ENA & all CL as well as IMFL brands.
• Checking of all types of raw material such as molasses, Acids, Alkalies.
• Checking of all packaging material like PP Seals, Glass bottles, Pet bottles & CC Boxes.
• Looking after production & quality of pet bottles manufactured indigenously.
• Monitor & Control DM plant.. Improvement in DM water quality & quantity & proper measurement to ensure availability.
• Role in New vendor development for pet bottles/perfume manufacturer.
• Role in new blend development / up-gradation of existing blends.
• To upgrade required levels of quality assurance on shop floor.
• Wastage analysis and wastage control of all packing material.

IMFL BRANDS

We are selling around 2 million cases of IMFL (Imdian Made Foreign Liquor) and Country Liquor. Our brands are well accepted and different parts of India. Our brands in different product categories are as follows :

• We are leaders in the white spirits segment in the Delhi market
• Our total sales of IMFL and Country Liquor are over 2 million cases

SALES OF RECTIFIED SPIRIT, SPECIALLY DENATURED SPIRITS AND EXTRA NEUTRAL ALCOHOL

In addition to our captive consumptions of R.S. for IMFL and Country Liquor we also sell R.S., SDS and ENA, customised to the needs of various parties. We also export R.S. and ENA.